Asphalt Drum mix plant

FAB – INDIA INDUSTRIES Automatic Asphalt Drum Mix Plants are manufactured as per the specifications laid down by M.O.R.T & H. (formerly known as M.O.S.T.). The plants are designed and engineered to give trouble-free performance with enhanced fuel efficiency using the latest technology.

FAB – INDIA INDUSTRIES  constantly   upgrade products and cater to customer the world best products, we are supplying our products to customer is exceptionally good quality and world-wide acceptable technology. We provide better after sells support with internationally known products.   We provide highly modern electric controls and technology, storage facility with excellent automation support.

Asphalt Drum Mix plant is a continuous mixer in which heating of aggregates, its homogenous mixing and addition of set amount of Bitumen and Filler is done in the Drum itself. The Hot Mix Asphalt manufactured gets dispensed continuously into a truck or conveyed to a storage silo.

Asphalt Drum Mix Plants available with capacity from 20 – 120 TPH. Capacity more-then 120 TPH are as per customer’s requirement.

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FAB – INDIA INDUSTRIES premium asphalt batch mix plant requires complex process engineering which in turn depends on the perfect interaction between all the components. Hence it is essential that FAB – INDIA INDUSTRIES manufactures all the vital parts of plant including burner, mixer, screen, Drum, filters, feeders, and controls.

Drying drum

  • Robust, compact and Highly reliable
  • Energy/Fuel efficient
  • Driven by 4 wheel sprocket chain/pulley
  • Easily operated
  • Alloy material is used to protect against wear and tear
  • Specially design flights to provide uniform transfer of heat to different size aggregates
  • High productivity through specially designed burner and inner parts of drum.
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Bitumen tanks

  • Protection from heat by perfect jacketed piping
  • Jacketed bitumen pump
  • Heat control via thermostatic valves
  • Level indicators for bitumen
  • Thermal coil system
  • Bitumen feeding system by pneumatic way

FAB – INDIA INDUSTRIES is an expert in the field of Asphalt Batching plant providing all solutions to your problems. You connect with us and we continue our services to you through life time.

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Cold bin feeder

  • Each bin feeder is having 50t capacity
  • Strong , durable and Equipped with Variable frequency drive
  • Easy to operate
  • Anti-bridging design for uniform flow
  • Vibrating motor for easy flow of fine material
  • Grid use for preventing coarse minerals
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Load Out Conveyor

Hot Mix material discharged from the Thermodrum is carried by inclined Hot Conveyor belt and discharged into the tipper / truck through Hydraulically operated Surge Storage Hopper. The Hot Conveyor belt is heat resistant, of reputed make like MRF / Dunlop / Equiv. This belt is supported by number of idlers and The frame is fabricated from appropriate size of channel and angles. A separate AC Motor with Gear Box is provided to run the Conveyor belt. Belt Scraper is provided to avoid any sticking of the mix material to the belt.

Hydraulically operated storage hopper is provided at the discharge end of the conveyor which stores the Hot Mix and allows it to fall as mass in batches and thus avoids segregation and spillage during load out cycle.

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CONTROLS

Fully computerized control cabin (AC optional) with on board electrical power control console, distribution switch board, fully automatic process & sequence control are a standard on all Our Drum Mix Plants. User friendly software gives you total reliability and ensures top notch performance.

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  •   Easy calibration system for Feeders, Fillers, Asphalt etc.
  •   MIMIC Screen provides details of all current flow, temperature etc. with possibility of changing calibration when needed.
  •  Fail proof  power interlock and auto process controls.
  • Online fault detection.
  • Online printing facility.
  • Provisions to print store and edit production details, mix proportions, etc.
  • Display of all process control parameters.
  • Auto / manual operation.
  • Docket Printing & Inventory management for the truck loads manufactured.
  • Functional Keys and Numeric Keys – Only basic skills for operation needed.

CONTINUOS ELETRONIC BELT WEIGHING SYSTEMS :

The State of Art SCADA System helps in total process controls and metering of the mix proportioning. The feedback from the Load cell is processed by the PLC, which further automatically controls and processes the bitumen and filler proportioning

BITUMEN INJETION :

A high capacity hot oil jacketed gear type pump, controlled by an AC variable speed drive feeds the metered amount of bitumen into the mixing section of the Thermodrum unit. The fully automatic SCADA / PLC control ensures a precise metering of bitumen.

FILLER STORAGE UNIT :

We offers a wide range of filler storage and feeding solutions for the customers to choose from, depending on the site requirements. A variable speed computerized synchronized metering systems ensures the right proportioning in the mix

Capacity @ 3% moisture content DM – 35 DM – 45 DM – 50 DM – 60 DM – 65
Cold Feed Bins
Capacity @ 3% moisture content 45 tph 60 tph 90 tph 120 tph 150 tph
No.of Bins*/Total Storage 4/20 m3 4/20 m3 4/25 m3 4/31.25 m3 4/37.5 m3
capacity Auxiliary Drive 1.1 kW 1.5 kW 1.5 kW 2.2 kW 2.2 kW
Auxiliary Conveyor Belt 450 mm x 2.2 m 450 mm x 2.2 m 450 mm x 2.9 m 450 mm x 3.78 m 450 mm x 3.78 m
Charging Width Gathering 2.55 m 2.55 m 3.05 m 3.66 m 3.66 m
Conveyor Drive Gathering 3.7 kW 3.7 kW 3.7 kW 5.5 kW 5.5 kW
Conveyor Belt Feeding 500 mm x 22.4 m 500 mm x 22.4 m 600 mm x 25.6 m 600 mm x 29 m 600 mm x 29 m
Capacity 80 tph 100 tph 120 tph 150 tph 200 tph
Slinger Conveyor
Conveyor Drive/Width 3.7 kW/ 500 mm 3.7 kW/ 500 mm 3.7 kW/ 500 mm 5.5 kW/500 mm 5.5 kW/500 mm
Thermo drum Unit
Dryer Length x Diameter 1.23 m x 6.02m 1.54 m x 6.40m 1.54 m x 6.7 m 1.85 m x 7.31 m 1.85 m x 8 m
Drive Type* Cradle type chain drive Cradle type chain drive Cradle type chain drive Cradle type chain drive 4 WD Friction Drive
Drive Motor 15 kW 18.6 kW 18.6 kW 30 kW 44 kW
Drive Gear Box Heavy Duty Worm Gear Heavy Duty Worm Gear Heavy Duty Worm Gear Heavy Duty Worm Gear Heavy Duty Worm Gear
Burner Unit
Burner Capacity 250 lph/3 MW 350 lph/4 MW 550 lph/6.5 MW 770 lph/ 9 MW 1100 lph/ 13 MW
High Pressure Burner Type Fully automatic dual stage Fully automatic dual stage Fully automatic dual stage Fully automatic dual stage Fully automatic dual stage
Fuel Type* diesel diesel diesel diesel diesel
Blower Connected Power 7.5 kW 11.25 kW 15 kW 15 kW 18.7 kW
Bitumen Injection pump
Capacity 60 lpm 80 lpm 120 lpm 160 lpm 200 lpm
Pump Type Hoy oil jacketed gear type Hoy oil jacketed gear type Hoy oil jacketed gear type Hoy oil jacketed gear type Hoy oil jacketed gear type
Drive Type AC variable speed drive AC variable speed drive AC variable speed drive AC variable speed drive AC variable speed drive
Discharge System
Load out Conveyor Belt 500 mm x 17.9m 500 mm x 17.9m 600 mm x 17.9m 600 mm x 20.3 m 600 mm x 20.3 m
Gob Hopper Capacity 1.0 ton 1.0 ton 1.5 ton 2.0 ton 2.0 ton

POLLUTION CONTROL UNIT (OPTIONAL)

Wet dust type collector
Type Extremeturbulence Venturi
Dust emission Less than 150 mg/m3
Bag house filter
Type Reverse air flow type
Dust emission Less than 50 mg/m3

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