DESCRIPTION

FAB – INDIA INDUSTRIES premium asphalt batch mix plant requires complex process engineering which in turn depends on the perfect interaction between all the components. Hence it is essential that FAB – INDIA INDUSTRIES manufactures all the vital parts of plant including burner, mixer, screen, Drum, filters, feeders, and controls.

COLD AGGREGATE FEEDER

  • Cold aggregate feeder are provided to control homogeneous & continuous aggregate feed in required proportions
  • Maximum feeding capacity
  • Feeders are usually synchronized as per production demands on site
  • Cold aggregates hopper with a heaped capacity of approximate 56 T
  • Wide opening bin width to accommodate different loader capacities
  • Anti Bridging bin design to ensure smooth and easy material flow, irrespective of the material level. Sturdy and proven
Optional
  • More than four bin
  • Optic warning system
  • Enclosed Design
  • Emergency stop system
  • Moisture sensor allows automatic burner flame control

DRYING DRUM

  • Strapping and compact structure, extremely reliable
  • Effcient fuel or modular burner
  • Directed by 4 wheel sprocket chains/pulleys
  • Well operated with ease and simplicity
  • Alloy materials are used to defend against deterioration and tear
  • Particularly arranged fights to give unvarying movement of heat to various size aggregates
  • High frequency through particularly planned burners and internal parts of drum
  • Perfected fow and debased maintenance
  • High temperature immune flter bags are utilized, which can withstand temperature up to 2000
  • Extended filter life
  • Thermally insulated
  • Consolidated, less mass with larger filtration orbit
  • Recycling of fine and coarse materials

AGGREGATE HOT ELEVATOR

  • The vertical Aggregate elevator is designed according to asphalt plant capacity
  • Totally enclosed, vertically mounted, centrifugal discharge type bucket elevator
  • Back stop lock to secure drive mechanism
  • Direct channel is provided
Optional
  • Insulation with rock wool
  • By-pass channel to direct hot aggregate silo
  • Arrangement for gear box replacement

VIBRATING SCREEN

  • Extremely reliable quality
  • Well operated and negligible maintenance
  • Wide region for the hot aggregate to flow
  • Drives through vibrating motor with eccentric weight for vibration adjustment
  • Perfectly designed internal parts that impedes mixing of assorted sizes of materials
  • Well adjustable sieves, reclaimable doors platforms
  • Rendered with optimum tension and tendency that aids in consistent dispersion of load
Optional
  • Wear resistance steel with graded fasteners used against vibration & High capacity

MIXER

  • Liner & tips are made from wear resistance material NI-IV which is hard and assures long life guarantee
  • Pneumatically operated gate
  • Concurrent running parallel double shafts ensure homogenous mixing of asphalt with materials
  • Soft start / inverter drive system
  • Special bearing ensures low maintenance
  • Requires short mixing time
  • Highly effcient and reliable
  • Low maintenance

BITUMEN TANKS

  • Coated bitumen pumps
  • Heat control through thermo static Sensor
  • Level indicators for hydrocarbon
  • Tank is Fully insulated by high density cerawool to avoid heat loss
  • Bitumen Jacketed pump and its pipe lines

BITUMEN HEATING AND STORAGE SOLUTIONS

With our specific range, customers can choose between straightforward heating type bitumen storage tanks and indirect heating type hot oil hot bitumen storage tanks. The storage capacity comprises from 15 to 50 tons.

The indirect heating tanks are provisioned with a first-rate design thermic oil heater. Automatic imported pressure jet burners are supplied with direct heating tanks. Being modular all our tanks are provided with auto thermostatic activities and level gauge indicators.

THERMIC OIL HEATER

The FAB series plants are provided with bitumen weigh hopper section, hot oil Passage jacketing on bitumen pipe lines, asphalt pumps and pug mill physical structure. Thermic oil heater facilitates hot oil heating, cuts down asphalt pipeline blocking and asphalt pump binding & ensures smoother bitumen weigh batches and eventextured pug mill activity.

The thermic oil heater comes with machine-driventemperature controls so as to hold out fine bitumen temperature. The thermic oil heater is also integrated with self-directed automatic controls considering low level switches, oil temperature indicator controllers, over temperature cut off thermostat burner functional circuits, reduced circulation pressure switches. The Capacity range is: up to 500,000 KCAL/HR.

POLLUTION CONTROL UNIT

  • This unit helps asphalt plant to became environment friendly
  • Fab-India filtering system separate dust & gas which is generated during asphalt production
Primary Dust Collecting Unit
  • Primary dust collection system is in form of a Double Cyclone, provided to entrap larger dust particle from the dryer drum exhauster and scavenging for the batching tower. Reclaimed dust recycling conveying system comprising of a material seal damper at the bottom of the cyclones, feeding the reclaimed dust from the foot of hot elevator.
Bag House Filter Unit
  • The FAB series plants are provisioned with standardized multiple stage pollution control units, consisting of duplicate cyclonic extractors and an alternate bag house filtrate with 504 bags
  • All FAB series plant are provisioned with air flow kind bag house filter units. Our house filters are applauded in the industry for their bonded savings on power, lower upkeep, problem free service and strict conformity to rigorous environmental norms

Highlights

  • Discharge less than 50 mg / M3
  • Diminished Dust loads on bag house filters due to trenchant separation of coarse dust particles at first hand stage
  • Extended Filter bag life due to attenuated dust loads
  • Zero Fixing design
  • Filler recycling
  • Power savings

BURNER

Model Type Fuel Capacity Blower Fuel Pump
AI 60 Modulating HDS, LDO & FO 350 TO 900 LPH 20HP 7.5HP
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