Asphalt Batch Mix Plant

Our ASP series Asphalt Batch With large years of expertise and is strictly built with customer focused design.

Asphalt Batch Mix Plant is ideal construction equipment used for manufacturing of asphalt that is mainly used for road construction and other civil construction. Asphalt is prepared by mixing appropriate proportion of aggregates, sand and stone dust, heated and then appropriate promotion of bitumen is mixed on standard temperature and then it is transported to work site.

ASP Series Plants are outfitted with the latest technology, quality components, process controls, automation and proven our performance. ASP series plants hence outstandingly Guarantees – Huge power savings, Highest Fuel Efficiency with auto modulating burner, Reliability, Field proven efficient counter flow drier drum – technology for 3-D mixing, Internationally complying pollution control system, Lower Maintenance, User Friendly SCADA System -“ Fully computerized automatic process controls and much more. Plus, with any our product you get our unbeatable customer service and spares support anywhere across the globe.

Complete range of models available for rated Capacity 60 – 240 TPH. Capacities below 128 TPH and beyond 240 TPH are tailor made.

DESCRIPTION

FAB – INDIA INDUSTRIES premium asphalt batch mix plant requires complex process engineering which in turn depends on the perfect interaction between all the components. Hence it is essential that FAB – INDIA INDUSTRIES manufactures all the vital parts of plant including burner, mixer, screen, Drum, filters, feeders, and controls.

COLD AGGREGATE FEEDER

  • Cold aggregate feeder are provided to control homogeneous & continuous aggregate feed in required proportions
  • Maximum feeding capacity
  • Feeders are usually synchronized as per production demands on site
  • Cold aggregates hopper with a heaped capacity of approximate 56 T
  • Wide opening bin width to accommodate different loader capacities
  • Anti Bridging bin design to ensure smooth and easy material flow, irrespective of the material level. Sturdy and proven
Optional
  • More than four bin
  • Optic warning system
  • Enclosed Design
  • Emergency stop system
  • Moisture sensor allows automatic burner flame control

DRYING DRUM

  • Strapping and compact structure, extremely reliable
  • Effcient fuel or modular burner
  • Directed by 4 wheel sprocket chains/pulleys
  • Well operated with ease and simplicity
  • Alloy materials are used to defend against deterioration and tear
  • Particularly arranged fights to give unvarying movement of heat to various size aggregates
  • High frequency through particularly planned burners and internal parts of drum
  • Perfected fow and debased maintenance
  • High temperature immune flter bags are utilized, which can withstand temperature up to 2000
  • Extended filter life
  • Thermally insulated
  • Consolidated, less mass with larger filtration orbit
  • Recycling of fine and coarse materials

AGGREGATE HOT ELEVATOR

  • The vertical Aggregate elevator is designed according to asphalt plant capacity
  • Totally enclosed, vertically mounted, centrifugal discharge type bucket elevator
  • Back stop lock to secure drive mechanism
  • Direct channel is provided
Optional
  • Insulation with rock wool
  • By-pass channel to direct hot aggregate silo
  • Arrangement for gear box replacement

VIBRATING SCREEN

  • Extremely reliable quality
  • Well operated and negligible maintenance
  • Wide region for the hot aggregate to flow
  • Drives through vibrating motor with eccentric weight for vibration adjustment
  • Perfectly designed internal parts that impedes mixing of assorted sizes of materials
  • Well adjustable sieves, reclaimable doors platforms
  • Rendered with optimum tension and tendency that aids in consistent dispersion of load
Optional
  • Wear resistance steel with graded fasteners used against vibration & High capacity

MIXER

  • Liner & tips are made from wear resistance material NI-IV which is hard and assures long life guarantee
  • Pneumatically operated gate
  • Concurrent running parallel double shafts ensure homogenous mixing of asphalt with materials
  • Soft start / inverter drive system
  • Special bearing ensures low maintenance
  • Requires short mixing time
  • Highly effcient and reliable
  • Low maintenance

BITUMEN TANKS

  • Coated bitumen pumps
  • Heat control through thermo static Sensor
  • Level indicators for hydrocarbon
  • Tank is Fully insulated by high density cerawool to avoid heat loss
  • Bitumen Jacketed pump and its pipe lines

BITUMEN HEATING AND STORAGE SOLUTIONS

With our specific range, customers can choose between straightforward heating type bitumen storage tanks and indirect heating type hot oil hot bitumen storage tanks. The storage capacity comprises from 15 to 50 tons.

The indirect heating tanks are provisioned with a first-rate design thermic oil heater. Automatic imported pressure jet burners are supplied with direct heating tanks. Being modular all our tanks are provided with auto thermostatic activities and level gauge indicators.

THERMIC OIL HEATER

The FAB series plants are provided with bitumen weigh hopper section, hot oil Passage jacketing on bitumen pipe lines, asphalt pumps and pug mill physical structure. Thermic oil heater facilitates hot oil heating, cuts down asphalt pipeline blocking and asphalt pump binding & ensures smoother bitumen weigh batches and eventextured pug mill activity.

The thermic oil heater comes with machine-driventemperature controls so as to hold out fine bitumen temperature. The thermic oil heater is also integrated with self-directed automatic controls considering low level switches, oil temperature indicator controllers, over temperature cut off thermostat burner functional circuits, reduced circulation pressure switches. The Capacity range is: up to 500,000 KCAL/HR.

POLLUTION CONTROL UNIT

  • This unit helps asphalt plant to became environment friendly
  • Fab-India filtering system separate dust & gas which is generated during asphalt production
Primary Dust Collecting Unit
  • Primary dust collection system is in form of a Double Cyclone, provided to entrap larger dust particle from the dryer drum exhauster and scavenging for the batching tower. Reclaimed dust recycling conveying system comprising of a material seal damper at the bottom of the cyclones, feeding the reclaimed dust from the foot of hot elevator.
Bag House Filter Unit
  • The FAB series plants are provisioned with standardized multiple stage pollution control units, consisting of duplicate cyclonic extractors and an alternate bag house filtrate with 504 bags
  • All FAB series plant are provisioned with air flow kind bag house filter units. Our house filters are applauded in the industry for their bonded savings on power, lower upkeep, problem free service and strict conformity to rigorous environmental norms

Highlights

  • Discharge less than 50 mg / M3
  • Diminished Dust loads on bag house filters due to trenchant separation of coarse dust particles at first hand stage
  • Extended Filter bag life due to attenuated dust loads
  • Zero Fixing design
  • Filler recycling
  • Power savings

BURNER

Model Type Fuel Capacity Blower Fuel Pump
AI 60 Modulating HDS, LDO & FO 350 TO 900 LPH 20HP 7.5HP

Features

  • 4 / 5 / 6 pre batch feeder system fitted with independent variable drive electric motors and one bin fitted with vibratory motor
  • Fully insulated Dryer fitted with automatic burner complete with infrared probe, pre heater and Dryer feeding conveyor
  • Hot elevator system
  • Four / Five deck vibratory screen
  • Four / Five hoppers for storage of hot aggregates
  • Aggregates, bitumen, filler and hot mix weighing unit
  • Bitumen storage and heating system with hot oil heat exchanger
  • Fully computerized control panel with PC, PLC, Video, Printer and power room
  • Bag type air pollution control system with NOMEX bag filters complete with exhauster and chimney
  • Filler feeding silo with 1 ton capacity

Technical Specification

Plant Model PER FAB 1000 FAB 1500 FAB 2000
Plant Capacity t/h 80-100 120 160
Batch Size kg 1000 1500 2000
Units Cycle time sec 45 45 45
Cold feed bins No. of Bins / Capacity nos./Ton 4 /12 4 /13 4 /15
Charging conveyor Capacity t/h. 100 140 180
Drive type Chain Drive Chain Drive Chain Drive
Burner Type High Pressure. Fully Automatic,
modulating
High Pressure. Fully Automatic,
modulating
High Pressure. Fully Automatic,
modulating
Fuel Diesel / furnace oil Diesel / furnace oil Diesel / furnace oil
Capacity MW/hr. 12.5 14.1 14.1
Hot Elevator Capacity t/H. 100 140 180
Tower Unit
S creening Unit Screering method Inclined liner Vibration Inclined liner Vibration Inclined liner Vibration
No. of deck 4 4 4
Screening Capacity t/h . 100 140 180
Hot aggregate bin unit No. of bins 4 4 4
W eighing unit Aggregate hopper capacity kg 1200 1600 2000
Filler hopper capacity kg 300 300 300
Bitumen hopper capacity kg. 225 225 225
Mixer Unit Type Twin-Shaft hot oil jacketed Twin-Shaft hot oil jacketed Twin-Shaft hot oil jacketed
Mixer capacity kg. 1000 1500 2000
Bitumen pump lpm 600 800 800
Pollution Control Unit
Primary Type Centrifugal double cyclone Centrifugal double cyclone Centrifugal double cyclone
Secondary Type Bag House filer Bag House filer Bag House filer
Bag House filter Reverse Flow System Reverse Flow System Reverse Flow System
Filter area m2 385 400 450
Bitumen Tank Capacity Nos. / Ton 15 KL(2) 30 KL(2) 30 KL(2)
Fuel Tank Ltrs. 10,000 10,000 18,000 18,000
Control Pannel Type Fully computerized with
manual over-ride
Fully computerized with
manual over-ride
Fully computerized with
manual over-ride
Accessories (Optional*)
Filler Silo Capacity Range m3 15 / 17 / 20 / 22 15 / 17 / 20 / 22 15 / 17 / 20 / 22
Bitumen tanks Capacity Range m3 15 / 25 / 30 / 50 15 / 25 / 30 / 50 15 / 25 / 30 / 50
Heating System Direct Heating / Thermic oil heating Direct Heating / Thermic oil heating Direct Heating / Thermic oil heating

Thermic oil heater

Hot oil heater capacity

kcal/hr

1,00,000 / 3,00,000

1.5,00,000 / 3,00,000

1.5,00,000 / 3,00,000

Filler Elevator

Capacity

T/H

18

21

21

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ASPHALT BATCH MIX PLANT WITH RAP

FAB INDIA modified standard models FAB1500 and FAB2000 with, Reclaimed Asphalt Pavement (RAP) system.

Environmental stewardship is designated as a major focus area of Ministry of road transport and highways strategic plan. The federal highway body supports and promotes the use of recycled materials in pavement construction is an effort to preserve the natural environment, reduce waste, and provide a cost effective material for constructing highways. In fact, the primary objective is to encourage the use of recycled materials in the construction of highways to the maximum economical and practical extent possible with equal or improved performance.

There are three key requirements that must be satisfied for asphalt pavement recycling to be successful. Recycled asphalt pavements must :

  • Be cost effective,
  • Be environmentally responsible, and
  • Perform well.

In order to satisfy these requirements, following specific objectives to encourage asphalt pavement recycling :

Encourage the use of recycled material in the construction of highways to the maximum economical and practical extent possible with equal or improved performance ; Promote the use of Reclaimed Asphalt Pavement (RAP) because the utilization of RAP can have the greatest economical, environmental, and engineering impact in pavement recycling. High-RAP content is defined as greater than 20% and may exceed 30%.


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